Efficient solution for scrap steel recycling
2026-08-04
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High-Efficiency Solutions for Scrap Steel Recycling
We provide a comprehensive equipment chain for the entire scrap steel recycling process—covering shearing, shredding, sorting, and loading/unloading—to meet needs across all scenarios, including end-of-life vehicle dismantling, scrap metal processing, and steel mill furnace charge preparation.
End-to-end coverage
Customized Solutions for the Scrap Steel Industry
Hardox®Why choose Jishan?
Four Major Advantages of Scrap Steel Recycling
Comprehensive coverage
A one-stop solution spanning 14 major categories—from precision dismantling and shearing/shredding to suction-cup sorting and "lotus-style" grapple handling.
Hardox®
Features a Swedish Hardox® monolithic blade structure and high-speed shearing (2.4 seconds per cycle), delivering industry-leading efficiency.
Customizable for the scrap metal industry
Options include explosion-proof hydraulic lines, reinforced guard plates, dust-sealing systems, and advanced cooling systems.
Over 50 countries
Backed by export experience in over 50 countries. Deep understanding of international scrap standards and compliance with diverse environmental regulations.
Typical Operational Workflow and Corresponding Equipment
Disassembly and separation
- Dismantling of scrapped cars, demolition of steel structure factories
- Recommendation: Needle-nose pliers + Disassembly pliers/ Pressure pliers
- Models: JS150RT~JS800RT, JSD80~JSD200
- Dismantling of scrapped cars, demolition of steel structure factories
- Recommendation: Needle-nose pliers + Disassembly pliers/ Pressure pliers
- Models: JS150RT~JS800RT, JSD80~JSD200
Primary crushing
- Initial shearing and volume reduction of large steel pieces
- Recommendation: Double-cylinder heavy-duty shear
- Model: JSDF60~JSDF600
- Initial shearing and volume reduction of large steel pieces
- Recommendation: Double-cylinder heavy-duty shear
- Model: JSDF60~JSDF600
Fine crushing
- Secondary crushing of I-beam/H-beam, and steel bar cutting
- Recommendation: Breaking/Demolition Shear + Grinder Pliers
- Models: JSDH80~JSDH380, JSP40C~JSRP1000
- Secondary crushing of I-beam/H-beam, and steel bar cutting
- Recommendation: Breaking/Demolition Shear + Grinder Pliers
- Models: JSDH80~JSDH380, JSP40C~JSRP1000
Magnetic separation
- Separation of ferrous metals from impurities
- Recommendation: Hydraulic/Electromagnetic Suction Cups
- Models: JSSTP650~JSSTP1600, JSEL1000~JSEL1650
- Separation of ferrous metals from impurities
- Recommendation: Hydraulic/Electromagnetic Suction Cups
- Models: JSSTP650~JSSTP1600, JSEL1000~JSEL1650
Loading, unloading, and transshipment
- Finished scrap steel loading/stacking/sorting
- Recommendation: Lotus grab + steel grab
- Model: 80AF~300BS, JS40A~JS300A steel grab
- Finished scrap steel loading/stacking/sorting
- Recommendation: Lotus grab + steel grab
- Model: 80AF~300BS, JS40A~JS300A steel grab
Scenario-based configuration solution
Small waste disposal station
- Recommendation: Eagle-beak Scissors (JS80RT) + Small Lotus Grip (80AF-4T)
- Tonnage: 6-9t
- Monthly processing capacity: 300-500 tons
- Recommendation: Eagle-beak Scissors (JS80RT) + Small Lotus Grip (80AF-4T)
- Tonnage: 6-9t
- Monthly processing capacity: 300-500 tons
Medium-sized scrapyard
- Recommendation: Eagle Beak Scissors (JS280RT) + Car Disassembly Pliers (JSD200) + Crushing Pliers (JSP220C) + Lotus Grip (150AF) + Suction Cup (JSSTP1200)
- Tonnage: 20-28t
- Monthly processing capacity: 800-1500 tons
- Recommendation: Eagle Beak Scissors (JS280RT) + Car Disassembly Pliers (JSD200) + Crushing Pliers (JSP220C) + Lotus Grip (150AF) + Suction Cup (JSSTP1200)
- Tonnage: 20-28t
- Monthly processing capacity: 800-1500 tons
Large steel mills/recycling bases
- Recommendation: Eagle Beak Scissors (JS450RT) + Double Cylinder Scissors (JSDF300) + Crushing Pliers (JSRP280) + Lotus Gripper (200AF) + Electromagnetic Suction Cup (JSEL1650) + Quick Change Tool (LJQ06DT)
- Tonnage: 30-50t
- Monthly processing capacity: 3,000-5,000 tons
- Recommendation: Eagle Beak Scissors (JS450RT) + Double Cylinder Scissors (JSDF300) + Crushing Pliers (JSRP280) + Lotus Gripper (200AF) + Electromagnetic Suction Cup (JSEL1650) + Quick Change Tool (LJQ06DT)
- Tonnage: 30-50t
- Monthly processing capacity: 3,000-5,000 tons
Complete vehicle disassembly assembly line
- Recommendation: Eagle Beak Scissors (JS550RT) + Car Frame Pressing Pliers (JSD200+JSCA20D) + Crushing Scissors (JSDH380) + Lotus Gripper (200AF) + Grinding Pliers (JSRP1000) + Suction Cup (JSEL1650)
- Tonnage: 50-80t
- Monthly processing capacity: 5,000-8,000 tons
- Recommendation: Eagle Beak Scissors (JS550RT) + Car Frame Pressing Pliers (JSD200+JSCA20D) + Crushing Scissors (JSDH380) + Lotus Gripper (200AF) + Grinding Pliers (JSRP1000) + Suction Cup (JSEL1650)
- Tonnage: 50-80t
- Monthly processing capacity: 5,000-8,000 tons
5 Major Configurations
Specialized configuration for the scrap steel industry
Explosion-proof hydraulic lines
Standard equipment for high-temperature cutting operations to prevent safety incidents caused by hydraulic fluid spray.
Dust-proof sealing
Designed for dusty environments like steel mills and scrap yards; multi-layer dust seals installed at critical bearing locations.
Reinforced guarding
External manganese steel guards protect cylinders and motors in scenarios involving frequent impacts.
Enhanced cooling system
Independent hydraulic oil cooler installed to support continuous, high-intensity operations.
Optional remote control
Wireless remote control available for hazardous dismantling environments to ensure operator safety.
Compatible Carrier Brands
Carrier Matching
01
CASE
CASE-CX330B, CASE-CX350B, CASE-CX460, CASE-9050B
Legal Statement: "Precision matching for CASE series".
Legal Statement: "Precision matching for CASE series".
02
CATERPILLAR
CATERPILLAR-330, CATERPILLAR-330B, CATERPILLAR-330C, CATERPILLAR-D, CATERPILLAR-330E, CATERPILLAR-330GL, CATERPILLAR-336D, CATERPILLAR-345, CATERPILLAR-345CL, CATERPILLAR-345F, CATERPILLAR-350, CATERPILLAR-EL300B
"Precision matching for CATERPILLARseries".
"Precision matching for CATERPILLARseries".
03
DAEWOO
DAEWOO-S300LC-V, DAEWOO-S320, DAEWOO-S330, DAEWOO-S340LC-V, DAEWOO-S370LC-V, DAEWOO-S400, DAEWOO-S400LC-111, DAEWOO-S420LC-V, DAEWOO-S450, DAEWOO-S470LC-V
"Precision matching for DAEWOO series".
"Precision matching for DAEWOO series".
04
DOOSAN
DOOSAN-DX300Dem, DOOSAN-DX300LC, DOOSAN-DX340LC, DOOSAN-DX420LC, DOOSAN-DX480LC, DOOSAN-DX520LC
"Precision matching for DOOSAN series".
"Precision matching for DOOSAN series".
FAQ
What procedures are required for scrap steel recycling?
Domestic scrap steel recycling requires formalities such as filing for a renewable resource recycling business license and conducting an environmental impact assessment. JISAN Heavy Industry can assist in connecting you with industry-compliant resources.
How many excavators are needed for the complete equipment setup?
We recommend 2–3 units, assigned to dismantling (eagle-beak shears), crushing (pulverizers/heavy-duty shears), and loading/unloading (orange peel grapples). Quick-change couplers allow a single machine to perform multiple functions.
What are the advantages of Hardox steel in scrap processing?
Hardox steel offers 3–4 times the wear resistance of standard manganese steel, significantly reducing the frequency of replacements for parts that frequently contact scrap, such as cutting blades and grapple teeth.
What certifications are required for overseas export?
JISAN products have obtained international certifications such as CE, BV, and SGS; we can assist customers in preparing the necessary import clearance documentation for the destination country. Spare parts are available for direct dispatch from overseas warehouses.
Are daily maintenance costs for the equipment high?
Blades and grapple tips are the primary consumables; when made of Hardox steel, they typically require replacement only once every 2–3 years under normal use. Equipping the machinery with an automatic lubrication system minimizes the need for daily maintenance.
